Product Description
Functional Role as Split-Type Shell for Busbar Insulation Protection System
As a split-type shell of the busbar insulation protection system, the busbar bottom shell and upper cover are core components for busbar protection in new energy vehicles. They work together to wrap copper bars or aluminum bars, undertaking multiple key functions including bottom support, top protection, insulation isolation and fixed wiring. The split design facilitates installation and maintenance of busbars, while the integrated insulation structure effectively isolates the conductive busbars from the external environment, avoiding short circuits and electric leakage risks, and ensuring the safe and stable operation of the busbar system.
Advanced Material Composition and Technical Specifications
The busbar bottom shell and upper cover are produced through a professional injection molding process, which ensures excellent structural integrity, precise dimensional accuracy and stable quality of the product. The product is made of high-performance PPA GF15 (polyphthalamide) material, which has outstanding insulation performance, high temperature resistance, high rigidity and excellent mechanical stability, fully adapting to the harsh working environment of new energy vehicles. The product specifications are precisely controlled at Ф50.0*10.0, and the partial silver plating process is specially adopted to enhance the protection of conductive parts and further improve the safety and reliability of the busbar system.
Industry Applications and Practical Value
Specialized in new energy vehicles, this busbar bottom shell and upper cover are widely used in various new energy vehicle busbar insulation protection systems. The split-type design is convenient for assembly and disassembly, reducing the difficulty of busbar installation and maintenance, and improving production and maintenance efficiency. The PPA GF15 material and partial silver plating process ensure excellent insulation, corrosion resistance and wear resistance, effectively extending the service life of the busbar system. As an important part of the busbar insulation protection system, it provides reliable protection for busbars, ensuring the stable operation of the vehicle's power transmission system.
Product Advantages
High-Quality PPA GF15 Material, Superior Performance
Adopting PPA GF15 (polyphthalamide) material, the product has excellent insulation performance, high temperature resistance and mechanical stability. It can maintain stable structural and electrical properties under high temperature, vibration and other harsh working conditions of new energy vehicles, avoiding deformation, aging and damage, and ensuring long-term reliable use.
Professional Injection Molding, Precise Dimensional Accuracy
Produced by injection molding process, the product has precise dimensions, consistent specifications and smooth surface. The tight fit between the bottom shell and upper cover ensures comprehensive wrapping of busbars, avoiding gaps that may cause insulation failure, and improving the overall protection effect of the busbar system.
Partial Silver Plating Process, Enhanced Safety Protection
The partial silver plating process is adopted to enhance the protection of conductive parts, reduce contact resistance, and improve the stability of power transmission. At the same time, the silver plating layer has good corrosion resistance and wear resistance, which can effectively protect the conductive parts from damage and extend the service life of the product and the busbar system.
Split-Type Design, Convenient Installation and Maintenance
The split-type structure of the bottom shell and upper cover facilitates the installation, disassembly and maintenance of busbars. It can be quickly assembled with copper bars/aluminum bars, reducing assembly time and improving production efficiency, while also making daily maintenance and replacement of busbars more convenient.
Use Scenarios
Busbar Insulation Protection in New Energy Vehicle Power Systems
It is mainly used in the busbar insulation protection system of new energy vehicles, jointly wrapping copper bars/aluminum bars to provide bottom support, top protection, insulation isolation and fixed wiring functions. It is suitable for various new energy vehicle models, including pure electric vehicles and plug-in hybrid vehicles, and is widely used in the vehicle's power transmission system.
Stable Operation in Complex Vehicle Working Conditions
Applicable to the harsh working environment inside new energy vehicles, including high temperature, vibration, electromagnetic interference and other scenarios. The high-quality PPA GF15 material, professional injection molding process and partial silver plating process ensure that the product can maintain stable protection performance, avoid insulation failure and other faults, and guarantee the safe and smooth operation of the busbar system and the vehicle's power transmission system.
FAQ
What materials are used in the busbar bottom shell and upper cover?
The busbar bottom shell and upper cover are made of PPA GF15 (polyphthalamide) material, which has excellent insulation, high temperature resistance and mechanical stability.
What are the product specifications and key processing details?
The product specification is Ф50.0*10.0, and the key processing detail is the partial silver plating process, which is used to enhance the protection of conductive parts and improve safety and reliability.
What is the production process of the product?
The busbar bottom shell and upper cover are manufactured through an injection molding process, which ensures precise dimensional accuracy, stable quality and excellent structural performance.
What is the main function and application of the product?
As a split-type shell of the busbar insulation protection system, it jointly wraps copper bars/aluminum bars, realizing bottom support, top protection, insulation isolation and fixed wiring functions, and is specially applied to new energy vehicles.
